Best TIG Welder For Aluminum 2020 [And Why They Are Worth Buying]

If you are here, it means that you are searching for the best TIG welder for Aluminum. You may have come directly to our site or maybe by searching other sites first. There are a lot of features to consider before buying one for you.

Turns out!

You didn’t get what you needed. Do you need the best TIG welder for Aluminum? Do you need a good quality welder? Are you on a budget? Do you need a portable one? These and many other questions, I will answer them here. Just read this “to the point” guide till the end.

Best Overall
Lotos 200 ACDC Aluminum TIG-Welder

Lotos TIG200

Editor's Choice
best tig welder for the money

PrimeWeld 3-in-1

Best TIG Welder For Aluminum

Best TIG welder for aluminum

List Of  Best TIG Welders For Aluminum

TIG WeldersRatingPrice
Lotos LTPDC2000D 3 in 1 Welding Machine⭐⭐⭐⭐⭐
Lotos TIG200ACDC Tig Welder⭐⭐⭐⭐⭐
2018 AHP AlphaTIG 200X 200 Amp IGBT⭐⭐⭐⭐⭐
2020 Weldpro 200A Multi Process Welder⭐⭐⭐⭐⭐
2020 Weldpro Digital TIG 200GD ACDC⭐⭐⭐⭐
Lotos CT520D 3 in 1 Combo Welding Machine⭐⭐⭐⭐
2019 Everlast PowerTIG 200DV 200amp⭐⭐⭐⭐⭐
2019 EVERLAST Power ARC 160STH 160amp⭐⭐⭐⭐⭐
Mophorn TIG200 Aluminum TIG Stick Welder⭐⭐⭐⭐⭐
Prime Weld 3-in-1 CT-520D⭐⭐⭐⭐⭐

1. Lotos LTPDC2000D 3 in 1 Combo Welding Machine – Affordable option

Lotos LTPDC2000D Non-Touch Pilot Arc Plasma Cutter Tig Welder and Stick Welder 3 in 1 Combo Welding Machine

Are you looking for an affordable TIG welder? Do you need better quality at less price? Do you don’t get attracted by big brand names? If your answer to these questions is yes, then this is the best TIG welder for you. Let us go through its features to learn more about it.

Non-Touch plasma cutter

A lot of people love this feature. The reason is simple. No doubt, welding is difficult, but a non-touch plasma cutter saves you from a lot of stress. You don’t need to touch the tip of the welder with the material. Thus, you can have an efficient cut.

At the same time, you remain safe during work. It is perfect for beginners. If you are looking on rough or rusty surfaces, then you know its benefit. The cutter is best to cut a lot of metals. It works perfectly on types of steel, copper, and Aluminum.

Best 3 in 1 welder

Nothing is better than getting 3 in 1 welder. If you have one use over time, then it is good to stick to a specialized welder. However, a lot of people had to try different metals most of the time. In this case, a 3 in 1 welder saves you from a lot of hectic.

You can switch anytime between different types. Hence, it saves you from buying 3 different welder machines.

Quality TIG welding

This welder by Lotos is one of the best in quality. It works fine on steel and cuts the Aluminum the best you can cut it. It has HF welding enabled. There is a hand torch control, as well as a precise foot pedal. You need to buy the foot pedal on your own.

The welding heat control keeps the metal cool during welding. So, you get the highest quality welding.

Easy to move

After price, the second most Qs you ask is about the weight of this item. This welder by Lotos just weighs 43.2 pounds. Though it is not among the lightest models, you will find it easy to move from one place to another.

It comes with dual voltage and dual-frequency. If I conclude, it has every feature you expect from a top welder. At the same time, its price makes it the most affordable one.

Specification
  • Duty cycle: 60%
  • Input voltage: 110-220 V
  • Amperage range: 10-200 A
  • Weight: 42.3 pounds
  • Dimensions: 17 x 8 x 12.5 inches
  • Warranty: 1 year
Pros
  • Light in weight
  • Highest in quality
  • 30 days money-back guarantee
  • Dual voltage
  • 3 in 1 welder
  • Non-touch plasma cutter
  • To be honest, pros are more than I could state. It is worth buying.
Cons
  • Use it carefully, or it may not function well.

 

2. Lotos TIG200ACDC 200A AC/DC Aluminum Tig Welder – Heavy Duty

Lotos 200 ACDC Aluminum TIG-Welder

Let us keep it simple. I am sure you read the last review and found that Lotos worth a purchase. You head towards the second review and now thinking it is Lotos vs Lotos for the first two spots. Hence, you feel that it is difficult to decide what to buy.

Well, this is not the case. There is a significant difference between both items. The previous one was one of the best TIG welders for Aluminum. However, that was for light to mild jobs. If you need a heavy, both in weight and job, then you should opt for buying this welder.

Best aluminum welding

You are reading this article because you need the best TIG welder for Aluminum. What if you know that this welder is made especially for Aluminum? You will not spare a single second to buy it. Exactly!

It comes with a 200 amperes AC square-wave inverter. So, this feature makes it one of the best for aluminum welding. Want more? It works AC/DC as a TIG welder and gives you a power proficiency of 80%.

Precise working

The welder is very precise during the job. Thanks to its HF hand torch control that gives it this best feature. Apart from Aluminum, it will also work fine with stainless steel and other metals.

Dual voltage input

It has automatic dual voltage as well as dual-frequency. You can switch anytime 110V to 220V/ 240V or vice versa. At the same time, it changes to 50 or 60 Hz.

Advanced cooling system

Welder device gets heat up quickly. The duty cycle is the one way to control how fast it gets cool again. However, the only duty cycle is useless if it gets heat up fast. This welder from Lotos comes with the best cooling system from PAPST. So, it remains cool for a long time. At the same time, you will enjoy a stable performance.

Let me share a trick. Use it well for a month, even if you have little work. So, you will get familiar with the welder device. If you note any problem during this period, just claim your money-back guarantee.

Specification
  • Duty cycle: 60%
  • Input voltage: 110-220 V
  • Amperage range: 10-200 A
  • Weight: 58 pounds
  • Dimensions: 28 x 13 x 17 inches
  • Warranty: 1 year
Pros
  • The best one for high-class aluminum welding
  • Precise welding
  • Advanced cooling system
  • Dual voltage, dual frequency
Cons
  • With heavy-duty, the product is also heavy

 

3. 2018 AHP AlphaTIG 200X 200 Amp IGBT – Economical solution

Best Tig Welder

Alpha TIG 200X will be among our top pick in every category. The reason is that it is a simple, easy on the pocket, best in the quality welder. The long 3 years warranty serves best for home use. Let us explore it in detail.

Best for thin items

Be it Aluminum, steel, or any other metal, Alpha TIG is not going to weld thick items perfectly. However, you will find one of the best welders when it comes to thin metals. In Aluminum, you can go as much thick as 1 by 4 inches. In steel, you have the option to go as thick as 3 by 8 inches.

So, I will advise don’t expose your machine to thick metals. It is for thinner ones, and it will work best and more durable on thin metals.

Inverter

A lot of people are reluctant to buy their own welders. The reason is that they think it will increase their monthly power bill. I won’t say it is not true. Rather, I will claim that Alpha TIG 200X will not elevate your bill. It comes with an efficient inverter. Thus, it will save a lot of power in the longer run.

Dual voltage

Till now, you must have an idea that this is an important feature. It is the only reason I am discussing it in the features of every product. With both 110 and 220V on hand, you will never face any problem in welding aluminum and steel. It has a duty cycle of 60% that is best for home use.

Weight

A lot of people think that it is the negative side. However, I believe there is nothing terrible about being heavy. You should know about weight, and it is enough. A lot of people don’t move during welding. So, the 69-pound weight will not cause a problem if you are among them. However, if otherwise, go another way.

Specification
  • Duty Cycle: 60% @ 200 A
  • Input Voltage: 110V – 220V
  • Amperage Range: 10 – 200A
  • Weight: 69 pounds
  • Dimensions: 19 x 23 x 12 inches
  • Warranty: 3 years
Pros
  • Perfect quality welder in the given price
  • HF enabled
  • Foot and hand pedals are there
  • Good for a pulse arc
  • 3 years warranty
Cons
  • Not for heavy-duty, thick metals
  • Weighs more than standard

 

4. 2020 Weldpro 200 Amp Inverter Multi-Process Welder – Lightest welder

best tig welder for aluminum

Here comes a machine from Weldpro in our list of the best TIG welder for Aluminum. Let us see what it has to offer us.

Best for TIG welding

This welder from Weldpro comes with a 3 in 1 feature. Since it is for pro-level users, it has all the specs that they need. However, it works best in TIG mode. You will love its optional spool gun that makes aluminum welding very easy.

Inverter

TIG welder machines use a lot of power. So, you need a device that saves it. With an inverter in Weldpro, it saves power. Thus, it doesn’t increase the burden on your monthly power bill.

Weight

This model is among the lightest in weight welder devices. It weighs just 30.4 pounds. Thus, you can easily carry it anywhere you wish. Many people love a welder device that is easy to carry. They like to move the welder device during use. Thus, this welder by Weldpro is perfect for them.

Duty cycle

It helps a lot in cooling the welder device once it gets hot. Weldpro gives you a duty cycle of 30% at 200 amperes.

Specification
  • Duty cycle: 30% at 200 Amp
  • Input voltage: 110-220 V
  • Amperage range: 230V
  • Weight: 30.4 pounds
  • Dimensions: 17.72 x 8.66 x 14.96 inches
  • Warranty: 2 years
Pros
  • Lightweight device
  • Dual voltage
  • 3 in 1 welder device
Cons
  • Lower duty cycle
  • Good for thin metals, don’t work that fine on a thick metal

 

5. 2020 Weldpro Digital TIG 200GD ACDC – Professional machine

2020 Weldpro Digital TIG 200GD ACDC 200 Amp Tig/Stick Welder – Professional machine

There is no doubt that this digital Weldpro is the best TIG welder for Aluminum. It gives you an option to shift between AC and DC at any time. So, you can weld steel or Aluminum anytime you wish. You will love it.

Design

This welding machine by Weldpro is for experts. Thus, it has a professional design. It also comes with a foot pedal. However, the paddle will not annoy you. There are a lot of options on this welder machine. You can switch between any time using the trigger.

Dual voltages

It offers you to weld in both AC and DC voltage. Therefore, it is good for a variety of metals. You can shift between them anytime without any issue. Learn more about welder having similar features here Best hobby TIG welder.

Duty cycle

As I said earlier, it is for expert’s use. You can even use it in a workshop for the whole day, and it will work fine. Thus, it must have a good duty cycle.

Weldpro gives you a 40% duty cycle in DC. In AC, you get even higher duty cycle i.e., 60%. It will meet all your workshop needs. You can use it for longer durations without the issue of heating.

Warranty

Electrical items can stop working anytime. Here, warranty saves you from any problem. Since it is a professional use welder, Weldpro knows what you need. They came with a 2 years warranty. So, you will work without any worry for a longer time.

Specification
  • Duty Cycle: 40- 60% (DC and AC)
  • Input Voltage: 110-220 V
  • Amperage Range: 200 A
  • Weight: 61 pounds
  • Dimensions: 22 x 17 x 9 inches
  • Warranty: 2 years
Pros
  • It comes with dual voltages.
  • The foot pedal is very efficient.
  • It comes with a 2 years warranty.
  • It has a perfect duty cycle for professional use.
Cons
  • A little noisy in the long run
  • Some people won’t like its Euro-style torch.

 

6. Lotos CT520D 3 in 1 Combo Welding Machine – Best for thick metals

Lotos CT520D 50 AMP Air Plasma Cutter, 200 AMP Tig, and Stick/MMA/ARC Welder

Lotos, Lotos, and Lotos. This is the third Lotos on our list. Now, you should know about the quality and price it offers. This one is also a 3 in 1 welder. Use it as a TIG, MMA, or ARC as you wish. Let us explore its features in detail.

Plasma cutter

It comes with a 50-ampere output plasma cutter that is best for a lot of metals. It can cut types of steel, Aluminum, copper, and related alloys. Want to know the best thing about this plasma cutter? It makes an ideal cut for up to half an inch.

TIG welder

The TIG welder comes with a 15-200 AMP output. It has an HF arc start. Not only it works best on steel, but it also works fine on other thin metals. The machine comes with a hand torch control as well as a precise foot pedal.

Other features include a welding heat control. However, you should note that the foot pedal doesn’t come with the package. You had to buy it on your own.

Easy to setup

The best part that I like the most in Lotos welders is that they are easy to setup. All the items are installed in it from the company. You need to connect your air filter with an air compressor. Thus, you can start your work on this welder device within a minute. Indeed, it is very easy.

Weight

After all the specs, you are thinking about the weight. It will let you finalize your decision if you are buying it or not. The good news, this device is among the lighter models. It weighs only 38.5 pounds. Thus, you can easily carry it from one place to another.

Specification
  • Duty cycle: 60%
  • Input voltage: 110–220 V
  • Amperage range: 10-200 A
  • Weight: 38.5 pounds
  • Dimensions: 17 x 8 x 11 inches
  • Warranty: 1 year
Pros
  • Light in weight
  • 30-days money-back guarantee
  • 3 in 1 welder
  • Perfect cut up to half an inch
  • Air plasma cutter
Cons
  • Make sure you receive it without any fault.

 

7. 2019 Everlast PowerTIG 200DV 200amp – Welder’s choice

2019 Everlast PowerTIG 200DV 200amp 110220 Dual Voltage welder

Everlast came up with this durable welder that will last longer. It is a heavy machine that is made for the heavy tasks in your home or workshop. Let us see what features they are offering.

Dual voltage

The best part that highlights them is that it comes with dual voltage. You can switch between them easily. Some jobs require DC volt. On the other hand, a lot of metal requires AC volt. When you buy a welder with dual voltage, you can anytime shift between them.

Easy controls

A lot of good machines come with a lot of features. However, many companies fail to provide easy controls. People get confused a lot in choosing which option to go and where to find it. However, Everlast comes with easy options. They are coded based on color. Thus, you easily identify what you need and select it.

Consume less power

A lot of people have an issue that welder devices require a lot of power to start. They take a lot of loads. When they are powered on, you need to power off a lot of appliances. However, Everlast will solve your problem.

In DC voltage, it starts with only 5 amp current. In AC too, it will start with only 20 amp. Thus, it will not consume more power.

Weight

Since it is among heavy welders in the job, it also weighs more. Everlast Power TIG weighs 60 pounds.

Specification
  • Duty cycle: 60%
  • Input voltage: 120-240 V
  • Amperage range: 5-200 A
  • Weight: 60 pounds
  • Dimensions: 24 x 9 x 17 inches
  • Warranty: 5 years
Pros
  • Uses less power
  • Dual voltage, so it welds more metals.
  • Easy to control
Cons
  • 60 pounds weight makes it difficult to carry
  • A pricey model

 

8. 2019 EVERLAST Power ARC 160STH HF TIG Stick IGBT– Personal welder

2019 EVERLAST Power ARC 160STH 160amp HF TIG Stick IGBT Welder – Personal welder

This is the second product from Everlast in our list of top 10 best TIG welder for Aluminum. Unlike the last one, it is not a pricey model. It is a small and simple product.

Portable welder

This one is among the light welders on our list. The item’s weight is only 37 pounds. Thus, you can move it easily wherever you go. A lot of people love a device that is light in weight, so they can easily move it. If you are among them, go for this.

Duty cycle

This is another important feature when you are looking for a TIG welder. Everlast gives you a 35% duty cycle in this welder. A lot of people will tell you that it is not good. However, you should know that this welder is only for home use.

In the home, you don’t weld for long hours as in workshops or garage. So, if price matters most to you, then you can ignore the duty cycle. It should be ok. Find more best TIG welder for home use here.

Warranty

We know Everlast for their everlasting warranties. Well, they are offering a warranty of 5 years for this welder. Thus, you will use it without any worry. Want more? They are offering a 30 days money-back guarantee in case you don’t like the product.

Dual voltage

Easy to use, light in weight, perfect warranty, and still you are looking for more. So, let me tell you that like other good models, this one also comes with dual voltage. Therefore, you can anytime switch between 110 and 220 volts.

Specification
  • Duty Cycle: 35%
  • Input Voltage: 110-220 V
  • Amperage Range: 140 A
  • Weight: 36.9 pounds
  • Dimensions: 20 x 12.5 x 13.5 inches
  • Warranty: 5 years
Pros
  • Since it is lighter, you can easily move it
  • 5-year warranty, 30 days money-back
  • Affordable price
Cons
  • The duty cycle is low. However, you can still ignore it.

 

9. Mophorn TIG200 AC DC Aluminum TIG Stick Welder – Safest model

Mophorn TIG200 200A AC DC Aluminum Tig Stick Welder TIG Welder

It is a very efficient welder from Mophorn. It has an efficiency of 85%. You can invert it between Ac and DC anytime. This TIG welder features advanced PWM technology. Not only will it reduce the noise but also save power. Let us explore other features, and you will love them.

Multi-function

Nothing is better than having a welder device that does more than 1 job. It enables you to focus more on your work. At the same time, it saves you from changing the machines from time to time. Use it either as a TIG welder or as an MMA welder. Shift anytime between 110 and 220 volts. Thus, you can do a lot of jobs with it.

Safe to use

This machine is indeed very safe to use. It should be noted that Mophorn welder comes with a lot of protections. Be it over-voltage, heat dissipation fan, over-current, over-heat, or IP21 protection. Mophorn TIG200 comes packed with all of them. All these features make it a great entry-level welder.

Type of metals

TIG 200 works well on many metals. Apart from other metals, it is one of the best TIG welder for Aluminum. It works fine on steel and its alloys like carbon steel, stainless and other metals.

Compact design

This welder weighs 63.9 pounds. However, it has a compact design. It comes with a handle on its top too. Thus, you can easily carry it to your car and move it anywhere with you. Remember, the item is not lightweight, but the handle makes moving a bit easier.

Specification
  • Duty cycle: 60%
  • Input voltage: 110-220 V
  • Amperage range: 20-200 A
  • Weight: 63.9 pounds
  • Dimensions: 30 x 30 x 18 inches
  • Warranty: 1 year
Pros
  • Welds a variety of metals
  • Very safe to use
  • Multi-function welder
Cons
  • A bit heavy model

 

10. Prime Weld 3-in-1 CT-520D – Editor’s Choice

PrimeWeld 3-in-1 50 Amp Plasma Cutter, 200 Amp TIG Welder and 200 Amp Stick Welder

Last but not the least in our list, Prime Weld 3 in 1. If you want a welder that is functions the best, then you must go with the Prime Weld. It is one of the best TIG welder for Aluminum. So, you will get impressed by its way of working.

With this in mind, let me inform you that it has a plasma cutting option too. Thus, you can easily cut thicker metals with it. All these features make it one of the best tig welder for beginners as well.

Best in quality

It seems that quality standards were made by keeping this welder insight. It meets them all. This makes it the best one. Easy to use, you can take its help for quite a long time. Even if you use it for a garage or workshop, it will work perfectly.

It works well for a lot of metals. Cast iron, steel, or its alloys, magnesium, Aluminum, or copper, it will cut them all. As a result, you don’t need any other welder once you buy it.

3 in 1 unit

As I mentioned earlier, it is for use in the workshop. Therefore, it comes as a complete package. Buy this and forget all other welder devices. This is one device for all.

You can use the features of plasma cutting, arc welding, and TIG or stick welding through this welder. You can easily select between different options. So, not only it is easy, but it also saves a lot of your time.

Duty cycle

Do you remember a product where I said that a 35% duty cycle is not bad? Well, that was for home use. You need a higher duty cycle for workshop use. Prime Weld knows it all. Therefore, you get a 60% duty cycle. You can use it for extreme functions without a problem.

It is very durable. You can even cut up to half inches metal through the plasma cutting. Hence, it saves you time. You will love the way it works.

Portable and affordable

Are you still confused about this welder? Let me tell you a fantastic point about this welder. It weighs just 32 pounds. This is a super light welder. You can easily move it from one place to another. Although it has all the best features of a welder, it has no impact on its weight. Move it easier.

So, I portrayed it as the best TIG welder for Aluminum. You may be like, “ok, it is good, but I may not afford it.” No, a big no. It is not expensive at all. It is among the most affordable welder machines. So, no more wait, just purchase.

Specification
  • Duty Cycle: 60%
  • Input Voltage: 110-220V
  • Amperage Range: 200 A
  • Weight: 32 pounds
  • Dimensions: 23.6 x 16.8 x 12.8 inches
  • Warranty: 3 years
Pros
  • Best quality welder
  • You get 3 units in 1
  • 60% duty cycle perfect for workshops
  • Very durable in long-term
  • Works best on thicker metals too
  • Among the light welder club
  • Affordable to buy
Cons
  • Excuse me, nothing here. It is perfect.

 

Buying Guide

So, you finished the reviews of the best TIG welder for Aluminum. Now is the time to learn what you should look at in a TIG welder. Following is the buying guide for selecting the best one for you.

Input voltage

AC or DC, the battle is deep. It was not going to solve. So, companies started to make welders with both AC and DC voltage. A lot of modern welders come the same way. In general, people prefer AC for Aluminum and DC for steel.

Duty cycle

Will the welder get cool in a short time or take long hours for it? The duty cycle will tell you. The more, the better; however, with more price. If you are buying for home use, the lower may be ok. On the other hand, if you need it for workshop use, invest in a higher duty cycle percent.

Weight and size

Compact size, handle on top, and light in weight makes the perfect combo. If your TIG welder possesses these features, then you are good to go. But if it is heavy, then you need to ask yourself, “can I handle it?”. If the answer is no, then stick to the light machine.

Thickness of metal

Don’t ignore it. It matters a lot. You should know if you are working on thin metals or thick. A lot of people work on thin metals. They are cheap, so people prefer to buy them. However, if you work on thick metals, then you should buy a welder that supports it.

You should know that you can’t go to an extreme rating. So, if maker claims ¾ inches, you shouldn’t go above half an inch. Use your welder device care, so it remains durable.

Price

Last but not least, price. You will find a lot of models. While some of them are from the elite section, there are many quality welders at less cost. You should decide if you need a brand name or peace of pocket.

I can guide you about some best yet affordable welders. Go with Lotos or Prime weld, and you won’t regret it. Not only are the best TIG welder for Aluminum, but also less in price. Apart from this, check our hand-picked list of best TIG welder for the money.

Conclusion

Finally, here our guide for the best TIG welder for Aluminum ends. As a result, you must now know what to buy. After a quick introduction, I started by reviewing some of the best aluminum welders. The idea was to inform you about what is offered in the market.

As I selected the best products, they usually outnumbered the pros. However, there were certain cons for each product. With this knowledge in mind, you went through the quick but complete buying guide. I explained what to look and what makes the best TIG welder for Aluminum.

In the end, I will say that I personally loved welders from Prime Weld and first from Lotos. If you don’t seek brands and want quality welder at a good price; then you should buy any of them.

To conclude, I tried my best to deliver all that I thought will be useful for you. However, if you have more Qs, feel free to ask. In addition to this, you can learn more about best TIG welder from this article.

FAQs

1. What is the best welder for Aluminum?

A lot of people prefer TIG welders for aluminum welding. Among them, there are many good welders’. Prime weld 3 in 1 or Lotos TIG200ACDC are the best options available.

2. Can all TIG welders weld aluminum?

TIG welding is the main method that is used to weld aluminum, so a conditional yes. While almost all TIG welders weld aluminum, you need to be careful about other factors. Ease of use, quality of product, design, look, duty cycle, type of current, and a lot of other factors tell what to buy.

3. Do you use AC or DC for aluminum welding?

No fixed rule, but usually, we use AC to weld aluminum.

4. Do you need high frequency to TIG weld aluminum?

If you have 120 to 200 Hz frequency, it is very good to weld aluminum. Generally, anything above 60 Hz will do the job.

5. Do we have any cheap options for aluminum welding?

Why not. There is much best TIG welder for Aluminum that cost less. You can try Prime weld 3 in 1, Lotos LTPDC2000D, or Everlast Power ARC 160STH. They are among the cheap welders’ club.

6. Is Aluminum hard to weld?

Not very hard, but a bit harder than mild steel. You need a specialized welder to weld aluminum. So, TIG welders will do the job for you.

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